Frequently Asked Questions
Please contact us or one of our distributors for further information on specific products, applications or for sales support or file your request online.
RDFC topology and C2470 products
What is RDFC?
Why
is RDFC more energy-efficient than flyback SMPS?
Why
does C2470 offer such a good no-load performance?
I
need universal input, is RDFC for me?
Why is RDFC claimed to be so safe?
What
about system costs?
Why use
slow-switching bipolars rather than MOSFETs?
How
do I specify the transistor for my application?
What about power factor correction?
What
is the maximum frequency that can be used for the power conversion
process?
Which functions are
digital or analogue?
Why does
RDFC offer such low EMI?
Who else offers RDFC?
How
does RDFC compare with CCM and DCM?
Do
I need specialist design skills to use RDFC?
What
power range is covered by CamSemi’s C2470 mixed signal controllers?
Sales and technical support
Does CamSemi offer application reports?
How
can I get a design guide or datasheet?
Can
I order a demonstrator kit?
PowerBrane technology
Are you still developing PowerBrane?
When
will the first PowerBrane products be available?
Quality
Are products RoHS compliant?
Is
CamSemi ISO registered?
Are
products fully qualified?
Are
CamSemi products suitable for medical, military and automotive
applications?
How does CamSemi
deal with customer complaints?
Q: What is RDFC?
RDFC stands for Resonant
Discontinuous Forward Converter – a novel power conversion topology
that enables low cost, high efficiency SMPS. The approach is ideal for
single rail, high volume consumer applications.
Q: Why is RDFC more energy-efficient than flyback SMPS?
The
topology is based on near zero-voltage power switching which minimises
the turn-off losses. Efficiencies in excess of 80% and with a no-load
consumption of less than 150 mW achievable.
Q: Why does the C2470 offer such a good no-load
performance?
CamSemi’s C2470
product family is based on a 3.3 V low power BiCMOS process which
ensures that a minimum amount of power is drawn by the RDFC circuit. In
addition to this, before going into standby mode, the IC progressively
reduces the on-time and increases the off-time to reduce the power
consumption and maintain efficiency at low loads.
Q: I need universal input, is RDFC for me?
RDFC
offers single rail input making it ideal for products targeted for
specific markets or countries. The approach is perfect to replace linear
power converters or for manufacturers looking for low cost, single rail
SMPS solution for products where universal input is not essential.
Q: Why is RDFC claimed to be so safe?
With no
optocoupler or Y cap across the isolation boundary, there is less to
fail and cause a problem.
Also the output voltage of the RDFC topology is a ratio of the input voltage determined by the turns ratio of the transformer. As a result, the output cannot rise to damaging or dangerous levels through component failure or a load transient.
As well as the topology being inherently safe, CamSemi C2470 series controller has in-built protection features such as over-temperature, under-voltage and external transistor protection.
Q: What about system costs?
RDFC topology is
simpler than flyback, it uses cheaper, bipolar transistor switches
compared with MOSFETs and fewer components too: all of which
significantly reduces system cost. This enables SMPS performance, that
easily meets the needs of ENERGY STAR, EU codes of conduct and other
regulatory bodies, but at the price of a linear or less.
Q: Why use slow-switching bipolars rather than MOSFETs?
To
save on system costs. System performance does not depend on fast
switching, which allows the use of low cost, readily available bipolar
transistors rather than MOSFETs.
Q: How do I specify the transistor for my application?
The
key parameter is the Vcbo characteristic which is typically 700 V or
above for lowline and 1200 V or above for highline applications. CamSemi
can provide a list of approved transistors for your application or our
applications design team can help further.
Q: What about power factor correction?
RDFC
is aimed at applications up to 60 W, whereas power factor correction is
only required in most consumer applications at 75 W and above.
Q:
What is the maximum frequency that can be used for the power conversion
process?
150 kHz but CamSemi recommends operating at 50 to 60
kHz to optimise the system.
Q: Which functions are digital or analogue?
The
main control loop is digital, although the bipolar transistor/power
switch is controlled via analogue feedback. This loop ensures the
transistor is always run with the optimum amount of charge in the base
so that it goes off quickly at turn off.
Q: Why does RDFC offer such low EMI?
RDFC is
based on a smooth resonant waveform that minimises EMI within the
circuit. Whereas with flyback, the hard-switching edges generate voltage
transients that cause high levels of EMI – a significant problem that
requires additional, costly filtering circuitry for numerous
applications.
Q: Who else offers RDFC?
RDFC controller ICs
are unique to CamSemi.
Q: How does RDFC compare with CCM and DCM?
CCM
and DCM describe how current flows and where energy is stored in the
inductor/transformer of a conventional SMPS topology. With RDFC, energy
is not intentionally stored in the transformer but it is transferred,
just as in a linear transformer. RDFC is a novel approach offering the
efficiency, no-load advantages of SMPS but with additional protection
features built-in, simpler circuits and at the cost of a linear or less.
Q: Do I need specialist design skills to use RDFC?
CamSemi
design guides include
easy-to-use look-up tables to speed up the process and power supply
designers are amazed at how quickly they can be building their first
RDFC solutions.
Compare this with flyback and RCC topologies. Both approaches require more complex power conversion and filtering circuitry, they are time-consuming to design and very specialist skills are needed to optimise circuit performance.
Q: What power range is covered by CamSemi’s C2470 mixed
signal controllers?
The first four products in the C2470
family of controllers are aimed at the 1 to 60 W sector. For lowline
applications up to 40 W and highline up to 60 W.
Q: Does CamSemi offer application reports?
Yes –
application reports are available either
from our website or on request.
Q: How can I get a design guide or datasheet?
All
design guides and datasheets
are available online.
Q: Can I order a demonstrator kit?
Yes – demonstrator
kits are available free for qualified recipients only.
Q: Are you still developing PowerBrane?
Yes
- CamSemi is actively working on a programme to integrate its innovative
controllers with high voltage switches on the same die. To keep updated
please register for our news alert
service.
Q: When will the first PowerBrane products be available?
CamSemi
is worked intensively on integrated products but is unable to release
any further information into the wider market on product introduction
timescales. Please register for our news
alert service to keep updated on our progress.
Q: Are products RoHS compliant?
Yes - all
CamSemi products have been independently tested to ensure complete
compliance to the latest RoHS directive. Test reports are available here.
Q: Is CamSemi ISO registered?
Yes - CamSemi
was certified by BSI to ISO9001:2000 quality standard in March 2006 and
to ISO14001:2004 for its environmental management system in March 2008.
Q: Are products fully qualified?
All
products are fully tested and qualified in line with JEDEC standards,
before being released for production. Qualification
reports are available online.
Q: Are CamSemi products suitable for medical, military
and automotive applications?
Products are not currently
qualified for use in these markets.
Q: How does CamSemi deal with customer complaints?
CamSemi
has a defined system to track customer feedback or product returns. The
system assigns a Return Materials Authorisation (RMA) number to each
issue within 24 hrs and a Quality Engineer is appointed as a focal point
during the investigation. Reports are then presented to the customer on
completion, and the target is to reply back within 7 days of receiving
returned product.
